Industrial shredders are top-of-the-line destruction devices that shred all types of material from thinnest tissue to corrugated boxes, plastics, beverage containers , more. Industrial equipment require special voltage lines to be installed , take up a lot of space, usually needing their own designated area only for shredding operation: Industrial shredders are often found in plants, corporation basements or some other heavy facility areas designed to efficiently rid, compact, & destroy big volumes of material. small number of provide tables to enable multiple users to assist with feeding business appliance for maximum productivity; so not strictly does automatic feeder conveyor system load thing in to be shredded, however additional workers can also feed equipment independently. To cut the costs of extraneous operators, automatic feed systems are usually installed only with cutting edge technology that allows business appliance to accomplish on its own. larger business appliance need tippers or balers purchased separately to accomplish with the shredders or can be tailored to work just with your current waste containment system.
Industrial shredders are designed to meet the specialized needs of the consumer. Here are only some things to consider:
- How many sheets per day do you need to shred?
Industrial shredders are designed to handle heavy volumes of material. Light industrial shredders could handle up to 250 sheets at a time. average size industrial shredders handle up to 500 sheets & heavy-duty industrial shredders handle tons of source per hour. High Capacity industrial shredders destroy source by the pound. - What type of source are you going to shred?
Industrial shredders handle a wide variety of materials. Knife mill disintegrators are built dedicated to applications ranging from paper, plastic & corrugated, to wire, metal, , newspaper. Crushers flatten bulky, heavy cardboard material; used to breakdown boxes and PET , PVC beverage containers. Conveyor , hopper feeds shred newspapers, magazines, trash bins full of material, & more. Industrial shredders are designed to shred all types of source from products such as audio/video cassettes, CD's floppy disks and Zip disks, circuit boards, telephones, clocks, binoculars, cameras, toys, small kitchen appliances, computer monitors, televisions, etc-machines could be manufactured to handle virtually any source you need to shred. - What level of security do you need your shredder to meet?
Each machinary comes with a different shred size dedicated to separate levels of security. The smaller shred size, the more secure the machine; crucial factor when your company's livelihood is encased in the documents you need to shred. Strip cut shreds offer minimum security by cutting the paper once into vertical strips, while cross cut shreds offer more security by cutting the paper in to two directions in to confetti-like particles. The Department of Defense maintains maximum level of security at 1/32" by 7/16" stuff or smaller. Particle cut shreds are so petite that thing almost sift like dust through your fingers & provide the highest level of security; virtually unreadable pieces: - How fast could you like the machinary to shred?
To meet the most rigid demands in productivity, time can be all-consuming issue when buying an industrial shredding machine: Each business appliance is built just with a different type of engine capable of shredding more & more source at more rapid rate, as you add horsepower , speed: small number of business appliance come just with or suggest "shredder helpers" such as automatic feeds, sorting table or racks, conveyors, hydraulic loading systems, tippers, balers, and hoppers to minimize length in time it takes to eliminate waste. Make sure that you understand all your options to save the most duration during shredding operation: - How big are the thing you are shredding?
Different size throat or feed openings shred different diameter of width of material: If source you need to shred is larger than the dimensions of shredder you purchase, it would not be able to shred. - How many operators could you expend to operate the machinery?
Industrial shredders could perform alone on automatic feeding system or may need operators to assist in loading material on to machine. small number of provide tables to enable multiple users to assist just with feeding machinary dedicated to maximum productivity, while others may require it. Understanding how many operators are needed only for the shredder to function to best of its abilities it very crucial when purchasing an industrial machine. - Do you need equipment to come along just with a conveyor to wrap around the plant?
There are many different kind of conveyors that can be built to different longness & wrap around different spaces. in case you have any of questions close to the size of conveyor system & whether it can be extended, please contact MachineAdvantage sales representative. - Are your demands so tailored that you don't know in case you'll ever find correct machinary dedicated to your needs?
Conveyor length, horsepower, shred size , more-all of these things could be tailored to meet whatever requirements your company has only for industrial shredding operation. Feel free to contact sales representative to discuss all your options: - How much horsepower do you need dedicated to equipment to operate at productive speed?
The most distinguishing features in an industrial shredder are the horsepower and the capacity. more horsepower a business appliance is equipped with, larger capacity it can handle: If time & speed are major considerations dedicated to you company, you may want to pay special attention to these two criteria. Capacity , horsepower are also what categorizes three core types of industrial shredders, not including specialized crushers, conveyors & knife mill disintegrators. - How much space can you allot only for machine?
Size is an specially crucial issue when buying industrial shredder. Industrial shredders are extremely heavy machines that weigh as little as 1000 pounds up to 50,000 pounds or more: You need to make sure that the equipment you buy can fit within space allotted to machine. will it fit through door structure? Does it need to be moved around office or can it sit in a specified zone for shredding operation? - Do you have safety or environmental regulations that you need your shredder to contend with?
Safety is major concern for any business. You may might want to make sure that machinary you buy comes just with added safety features to protect the individuals using it. Does the shredder come with protective hand guards , shields? Does the machinary automatically cool? Does it come along just with shock protectors? Are the controls within reach so operators are not leaning in to the machine?
Environmental concerns are also important. Do you have recycling requirements that your company needs to meet? Does your company need to meet environmental regulations dedicated to effective paper destruction? will you like to recycle & reuse shred waste as packing material?
One of biggest considerations when buying a deluxe shredding machine is ensuring that it is going to last dedicated to years to come: It would need to be both durable and dependable, designed , engineered to meet the heaviest shedding operation , in an efficient amount of time. Most of our industrial machines come only with a manufacturer's warranty , on-site service, & where not provided, service is always an option you could add on, so you never have to worry about finding someone to maintain machine.
Industrial shredders need to be maintained in the similar manner one could maintain their car. A users manual, provided by the manufacturer, accompanies shredder. It is very critical that you read through this source , abide by it dedicated to years of worry-free service. Dependant upon each machine, the manufacturer may be able to provide on-site maintenance. is added guarantee that machine you buy could be taken care of in the event of a mishap or overfeed that cannot be efficiently taken care of in-house:
It is specially critical to oil shredders just a you could add motor oil to your car on consistent basis. It is good idea to maintain machine, even in case it already come along just with automatic oiler; to keep equipment running like new. Oiling or lubricating the machinary takes couple of seconds & ensures that your machinary could continue to run to the best of its abilities. Cutters may also need sharpening or maintenance so that they continue to easily cut into any of material. Shredder oil could be purchased to accompany any of size machine.
Light Duty Industrial Shredders
Our light duty industrial shredders are next step up only for a company whose current machinary is not tackling their growing shred needs. When a business begins to expand, more paper or material can thus be created, leaving the smaller business appliance panting to keep up. The light duty industrial shredder destroys up to 75 feet of paper per minute: Their cutting system handles up to 250 sheets of source at a time. They tend to weigh over 1,000 pounds, thus being considered industrial, just with strength of larger machine. They accomplish only with automatic feed system or require one operator to function at its maximum capabilities: A light duty shredder could meet demanding needs while remaining compact in size: Like smaller shredder models, the light duty industrial shredders still rear discharge thing in to bins or bags. They come equipped only with casters that enable them to accomplish as mobile commercial shredders. Large bins & tippers may be too heavy to be used only with these machines. Medium Duty Industrial Shredders
average size duty industrial shredders are designed only for one or two operators. They tend to weigh between 3,000 pounds up to 7,500 pounds & are designed to shred tough, industrial materials. They are compact enough to accomplish in an office basement or designated office space, however do take up a lot of space. In only some business appliance the conveyor could be extended, allowing it to handle larger volumes of material. This type of shredder could handle up to 500 sheets of thing at time, including entire waste bin contents, microfilm (reels , all), audio/video cassettes and even 3-ring binders full of paper. Heavy Duty Industrial Shredders
Heavy-duty industrial shredders are the largest, most powerful shredding equipment available from MachineAdvantage. They are complete shredding systems capable of destroying tons of material, including plastics, wooden planks, , even sheets of metal. They shred between 2-1/2 tons per hour to 10 tons of paper per hour: business appliance tend to weigh over 10,000 pounds. They are specifically designed only with the greatest horsepower , can be adjusted to the horsepower your industry needs. A choice of shred sizes is available so you can decide your level of security. If you see a machinary although it does not come in the shred size you need, please call MachineAdvantage to inquire close to product. Most heavy-duty industrial shredders can be tailored to whatever level of security or function you need. only with every smaller increment in size, you receive greater level of security. These machinary usually require several operators to run efficiently & can be built with larger or smaller conveyors to wrap around plants & factories. High Capacity Industrial Shredders
High capacity shredders move big volumes of material, measured in pounds per hour. Many are equipped only with crushers to compact bulk thing as it passes through machine. They cannot handle a volume as high as a heavy-duty industrial shredder, however the amount of paper they could handle is big enough that they need to be classified in a separate "high capacity" category. only some of these equipment additionally function as knife mills, crushers, conveyors & more: The rate of movement in pounds per hour as opposed to feet per minute is really what distinguishes them form other equipment of their class. Specialized Conveyors
Conveyors move petite to heavy amounts of source in to shred opening: To assist in shredding, conveyors could come along in different sizes or can be extended to wrap around the plant or office: Conveyors allow multiple operators to load thing on to machine. only with every conveyor you get different widths only for holding largest amounts of material and automatically loading them in only for shredding. Make sure that business appliance comes equipped just with the size conveyor that you need: Specialized Crusher
Crushers are heavy top conveyors that were added to the specialized machines. This enhancement is built with a mechanism that exerts pressure to flatten the heaviest, bulkiest material: pinch style system breaks down corrugated material, PET & PVC beverage containers & more, force-feeding them into the shredder. type of shredder is ideal dedicated to recycling applications and creating packing material; great for environmentally conscious businesses. Specialized Knife Mill Disintegrator
Inside shredders, twin blades rotate counter to one another in a windmill or fan-like manner, disintegrating material in to dust particles.
The leftover shredded material is so tiny they virtually turn to dust in your hands. This mechanism cuts heavy volumes of thing at high speeds:
Be sure to match your needs to features of shredder.
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- Baler:
Balers are used dedicated to bulk reduction. smallest baler can be designed as an actual part of business appliance to crush or compact boxes & some other source that can then be bound only for efficient waste reduction. A baler can also be a business appliance unto itself when higher volumes of crushing & compacting are needed
- Bin:
Waste basket
- Chain Drive:
Chains are used in many different power transmission systems. Chains are often economic, reliable drive system dedicated to long running, continuous applications: Drive is what keeps machine moving only for long-lasting duty
- Conveyor Feed:
source slides down belt in to feed opening
- Cross Cut:
Cuts paper in to confetti-like pieces of source leftover once thing has been shredded: Provides more security than strip cut
- Crusher:
Part of business appliance that moves downward exerting pressure in a quick movement designed to squeeze or force source in to the feed; exerts pressure to compact, alter, and destroy material
- Cutting Head:
The mechanism inside the shredder opening that tears in to cut the material
Carbon vs. Steel Cutting Head
Generally it is better & more economical to buy higher quality combined carbon steel tools than equally or more expensive stainless tools. You can get somewhere about the similar service out of these economical versions as stainless steel models. however you should know that there is debate about that continues to rage.
Carbon is usually added to steel to increase its hardness. Even if just a drop of carbon is added to steel, a huge difference becomes apparent in the hardness of steel. However, the increased hardness comes only with disadvantage -it is much less ductile. To avoid this, many machines come along equipped with thermal protectors that monitor , control heat treatment. just with addition of these, overheating is avoided & reduces the chance of ductility - however in case the manufacturer makes mistake when creating cutter by allowing it to sit in heat dedicated to too long, you could end up with a business appliance equipped only with a dull blade that will continuously need maintenance (re-sharpening). small number of manufacturers have realized , include self-sharpening cutter to avoid this very scenario. Pure stainless steel is highest excellency in cutter and come along just with added price tag. although the benefit is that they hold a decent cutting edge over longer periods of time.
- D.O.D.:
Department of Defense. business appliance can be approved dedicated to use by governmental agencies, armed forces, high security bases, politicians , their governmental offices, NASA, etc. D.O.D means shred size has been approved by Department of Defense only for national security shredding. The standard shred size for a business appliance to be considered D:O:D: is 1/32" by 7/16": equipment can have D:O:D: shred size, however not be approved by the Department of Defense. any of questions on whether business appliance has been approved or not could be directed to the sales force at MachineAdvantage
- EDP Rack/ computing machine Forms Rack:
Rack that is either mountable or already mounted on to machine. Usually used for continuous PC forms just with perforated edges or extra wide PC forms: The rack allows only for continuous (attached) forms to be fed in to the shredder without the user's assistance, known as hands-free shredding
- Feed Table:
Feed tables are designed dedicated to multiple users to stack and then feed the equipment dedicated to higher levels of productivity or they could be used to store source long before they need to be shredded: Feed tables come in different sizes to allow for different quantity of operators
- Horsepower:
The more horsepower business appliance has the larger the capacity it will be able to handle
- Hopper Feed:
Bin-like container mounted to equipment dedicated to easy dumping of thing in to feed opening.
Sometimes come along equipped just with a conveyor belt that pulls thing in to the machine
- Industrial:
Large, heavy-duty machine. Most can be automatically operated, however most require at least one operator to assist in feeding business appliance just with material. Usually used by highly technical related industries, such as plants or businesses whose main function is waste reduction
- Knife Mill Disintegrator:
Twin blades rotate counter to one another in a windmill or fan-like manner, disintegrating material in to dust particles
- Microfiche:
A card or sheet of microfilm capable of accommodating & preserving considerable number of pages in a reduced format
- Particle Cut:
Maximum-security granular thing that almost sift like flour through your hands; smallest cut in shredding operations. shred size in a particle cut cannot be measured because the size varies
- Rubber Isolators:
Parts surrounded by rubber material that traps sound, reducing noise levels
- Sheet Capacity:
The maximum quantity of sheets the shredder can procedure in one pass
- Shred Size:
The size of the shred after the paper has passed cutting head or size of the left-over source
- Shred Speed:
Ft/min: How many minutes it will take to shred a ten-foot (by X wide) longness of paper
Pounds/hour:
Larger measurement than feet per minute; How many pounds of material could be shredded in one hour
Tons/hour:
Measurement used to represent quantity of tons in one hour a heavy-duty industrial machine is capable of disintegrating
- Strip Cut:
Cuts paper in to long strips or long lengths of paper. smaller cut, the greater security
- Thermal Protection:
machinary is protected against overheating
- Throat Opening/ Feed:
Opening through which paper is inserted in to the shredder
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